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Industrial steel portal frame building under construction in Melbourne

Industries · Warehousing & Industrial · Melbourne

Structural Steel for Warehouses and Industrial Buildings.

Portal frames, mezzanines, crane gantries and clear-span sheds — fabricated and installed for Melbourne distribution centres, manufacturing plants, cold stores and workshops. Engineered to AS/NZS 5131.

Industrial Building Types

Distribution Centres Cold Storage Manufacturing Workshops Logistics Hubs Light Industrial

Portal Frame Structural Steel Systems We Fabricate

Reference catalogue of standard portal frame configurations. Each one engineered to AS/NZS 1170 wind loads (region A2/A5) and fabricated to AS/NZS 5131 CC2.

System
Configuration
Clear Span
Eave Height
Bay Spacing
Best For

P01

Single-Bay Clear Span

UB rafters with welded haunches at knee and apex

up to 30 m
up to 12 m
6 – 9 m
Warehouses, workshops, storage sheds

P02

Multi-Bay Industrial

2–3 bays under continuous roof, central column drops

up to 60 m total
up to 12 m
6 – 9 m
Distribution centres, large manufacturing floors

P03

Mono-Pitch Workshop

Lean-to / mono-pitch frames, single-side drainage

up to 18 m
up to 8 m
6 m
Lean-tos, service bays, rear-of-yard storage

P04

Crane-Loaded Portal

Reinforced columns with gantry crane runway support

up to 25 m
up to 14 m
6 m
Manufacturing with overhead cranes up to 25 t

Industrial Steel Buildings We've Delivered

Six common industrial typologies — each with its own structural quirks (insulation envelopes, crane allowances, rack-supported decks). We've delivered every one across Melbourne's industrial west and north corridors.

01

Distribution Centres

Long-span sheds with dock-high loading bays, mezzanine offices and forklift rack support. Designed for 24/7 logistics throughput.

02

Cold Storage Facilities

Insulated portal envelopes with sealed connections, ice and condensation provisions, and structural allowance for refrigeration plant.

03

Manufacturing Plants

Crane-ready portals with reinforced columns, gantry support beams, and floor anchor patterns for production equipment.

04

Workshops & Service Bays

Mid-span workshops for mechanical, automotive and trade businesses — single or multi-bay with vehicle access doors and mezzanine offices.

05

Logistics & Freight Hubs

Cross-dock buildings with twin loading faces, dock canopies and structural framing for conveyor systems and racking towers.

06

Light Industrial Sheds

Smaller-footprint industrial buildings for trade, storage and service operators. Standardised portal sizes keep fabrication lead time tight.

Crane Gantries, Mezzanines and Industrial Structural Steel

Beyond the portal frame itself, four structural elements decide whether your industrial build actually works in service. Each one engineered to the relevant Australian Standard, with full documentation handed over at install sign-off.

Element 01

Crane Gantry Beams

AS 1418

Underslung and top-running crane runway beams sized to AS 1418. Continuous over multiple bays where required, with rail-cleat anchorages and deflection-checked at full load plus 25%.

Capacity2 t – 25 t SWL
ConfigurationsSingle / double girder / gantry
SpanUp to bay × 2

Element 02

Industrial Mezzanines

AS 4100 + AS 1657

Bolt-on industrial mezzanines for rack-supported decks, plant platforms and office floors above warehouse footprints. Stairs, balustrades and kickplates engineered to AS 1657.

Live Load5 – 15 kPa
AccessStair, ladder, forklift-rated
DeckingBondek / structural plate

Element 03

Dock & Loading Bay Framing

Custom Engineered

Structural framing around dock levellers, recess pits and roller door openings. Heavy-duty corner posts and impact-rated steelwork where vehicles regularly contact framing.

Dock RecessTo engineer spec
ProtectionBollards, corner posts
CanopiesCross-dock supports

Element 04

Plant Platforms & Walkways

AS 1657

Elevated platforms for machinery, compressors and HVAC equipment. Galvanised platform steelwork with grating, handrails and access ladders all engineered to AS 1657 safety standards.

FinishHot-dip galv standard
WalkwayGrated, handrailed
AccessStair + ladder integrated

How We Deliver Industrial Steel Buildings

Four stages from site visit to install sign-off. We work alongside your civil contractor, slab subbie and electrical trade so the steel arrives ready to bolt and the building hits its commissioning date.

01

Stage 01

Site Visit & Engineering

We walk the site with your civil contractor, confirm soil and slab conditions, and engage a structural engineer to size the portal frame against AS/NZS 1170 wind, snow and live loads.

02

Stage 02

Shop Drawings & Approval

Detailed shop drawings issued for engineer sign-off. Material schedule, connection details and anchor bolt setting-out plan handed to your civil team so the slab can be poured to suit.

03

Stage 03

Fabrication & Finishing

Cut, weld, drill and finish — hot-dip galvanised (AS/NZS 4680) or two-pack painted depending on the building's exposure and the architect's spec. Trial-fitted in the shop where geometry allows.

04

Stage 04

Delivery & Erection

Crane-truck delivery, on-site erection, plumb-and-bolt-up, and final sign-off package — mill certificates, weld inspection records and coating thickness reports handed over at handover.

AS/NZS 5131 Industrial Structural Steel Compliance

Industrial buildings see harder use than commercial offices — heavy floor loads, crane fatigue cycles, vehicle impact. Our compliance pack reflects that.

AS/NZS 5131

Fabrication Category

CC2 by default for industrial portals — CC3 available where engineer-specified for crane-loaded or high-fatigue structures.

AS 4100 + 1170

Structural Design

Member sizing to AS 4100, with wind, snow and live loads taken from AS/NZS 1170. Crane runway design referenced to AS 1418 where applicable.

AS/NZS 4680

Hot-Dip Galvanising

Standard finish for industrial steelwork — full-immersion galvanising tested against minimum coating thickness for the steel category and exposure zone.

Industrial Structural Steel Quotes for Melbourne Builders

Send your engineering drawings, site dimensions and shed brief — we'll respond with a fixed-scope quote covering portal frame supply, fabrication, finishing and on-site erection.